Gutera inshinge byemewe ni inzira ikomeye mukora, bigira ingaruka mu buryo butaziguye ibicuruzwa bifite ireme. Dukurikije raporo yinganda 2023, uburyo bukwiye bwo kwemerwa burashobora kugabanya ibiciro byanduye kugeza 30% no kongera umusaruro muri rusange kuri 15-20%.
Aka gatabo gatanga ubushishozi bwingenzi mubipimo ngenderwaho, guha imbaraga abakora gufata ibyemezo byuzuye byerekana ubuziranenge no kunoza inzira zabo.
Ibipimo byemewe byo gutera inshinge
Kugaragara hejuru : Ibicuruzwa bigomba kuba bidafite inenge nkamasasu gato, gutwika ibimenyetso, no kurohama. Ubushakashatsi bwakozwe na societe ya plastike bwasanze kuba konti yubuso hafi 40% yibintu byose bibangamiye.
Ibisekuru : Kubuzima busanzwe, uburebure bwumurongo bugomba kuba <5mm . Kuburyo budasanzwe, bigomba kuba <15mm . Umutwe w'isumbuye ushyiraho ibizamini byumutekano bikora byerekana 25% byiyongera muramba.
Kugabanuka : bigomba kuba bitagaragara ku buso bugaragara na bike mubice bike bigaragara. Ibipimo ngenderano mubisanzwe byemerera igipimo cya 0.1-5% , bitewe nibikoresho byakoreshejwe.
Guhindura : Gutandukana gufunga bigomba kuba <0.3mm kubicuruzwa bito. Ibicuruzwa bisaba inteko bigomba kubahiriza ibisobanuro byose byinteko.
Geometric neza : igomba guhuza ibishushanyo mbonera cyangwa ibyangombwa bya dosiye. Kwihanganirana neza akenshi kugwa muri ± 0.05mm kubipimo bikomeye.
Ubunini bw'urukuta : bigomba kuba kimwe, hamwe no kwihanganirana na -0mm . Urukuta ruhoraho rushobora kunoza imikorere yo gukonjesha kugeza kuri 20%.
Ibicuruzwa bikwiye : Kubabaza ubuso hagati yo hejuru no hepfo ibishishwa bigomba kuba <01mm . Birakwiye birashobora kugabanya igihe cyinteko kugeza kuri 35%.
| Ibipimo ngenderwaho | zisanzwe | Ingaruka |
| Umutwe w'isumbuye (umwobo usanzwe) | <5mm | 25% kwiyongera kuramba |
| Igipimo cy'ingabo | 0.1-0.5% | Ibintu biterwa |
| Gutandukana | <0.3mm | Biteza imbere neza |
| Urukuta rwumwihanganirana | -0.1m | 20% Kunoza imikorere yubukonje |
| Ubuso | <0.1m | Kugabanya 35% mugihe cyo guterana |
Ibipimo byiza nibikorwa byo gutera inshinge
Ijambo rye : rigomba kuba ryuzuye, risobanutse, kandi ryumvikana neza hafi yikirenge. Ikirango gikwiye kigabanya imvange- 45%.
Gukonjesha amazi : Guhagarika kwa plastike byakunzwe kandi ntibigomba gusohoka hejuru ya mold. Iki gishushanyo kirashobora kunoza imikorere yo gukonjesha kugeza kuri 15%.
Ibikoresho bya Mold : ntibigomba kubangamira guterura cyangwa kubika. Ibikoresho byateguwe neza birashobora kugabanya igihe cyahagaritswe na 20-30%.
Ikibanza Impeta : Ugomba gukosorwa neza, gusohoka 10-20mmm kuva kuri plaque shingiro. Ibi bireba guhuza neza, kugabanya ibyangiritse mugihe cyo kwishyiriraho 80%.
Ikimenyetso cyerekezo : Umwambi wumuhondo hamwe na 'hejuru ' birakenewe kububiko hamwe nuburyo bwo kwishyiriraho. Ibimenyetso bisobanutse birashobora kugabanya amakosa yo kwishyiriraho 90%.
Guhitamo Ibikoresho no Gukomera
Ibikoresho bigize ibice : bigomba kugira imitungo isumba 40cr . Gukoresha ibikoresho byo mucyiciro cyo hejuru birashobora kwagura ubuzima bubi kugeza kuri 40%.
Kurwanya ruswa : Koresha ibikoresho birwanya gakondo cyangwa ukoreshe ingamba zo kurwanya ruswa. Ibi birashobora kugabanya inshuro zishinzwe kubungabunga 60%.
Gukomera : Gukora ibice bigomba kuba ≥ 50hrc , cyangwa > 600hv hamwe nubuvuzi bukomeye. Gukomera neza birashobora kongera ubuzima bwa metero 30-50%.
Gutanga, gusubiramo, gukurura, hamwe nibipimo ngenderwaho
Gutanga neza : Nta rusaku rudasanzwe. Gutanga neza birashobora kugabanya igihe cyizuba kugeza kuri 10%.
Inkoni ya ejector : igomba kubarwa kandi ifite abahagarika. Ikirango gikwiye gishobora kugabanya igihe cyo kubungabunga 25%.
Igice cya Slide na Core gukurura : Saba imipaka y'urugendo. Gukuramo hydraulic birasabwa kumwanya muremure. Ibi birashobora kunoza icyumba cya 15% no kugabanya kwambara kuri mold.
Wambare amasahani : ku rubavu> 150mm z'ubugari, koresha ibikoresho bya T8A na HRC50 ~ 55 . Ibi birashobora kwagura ubuzima bwa slide nini kugeza kuri 70%.
Gusubiramo ibicuruzwa : bigomba kuba byoroshye kubakoresha. Gusubiramo neza birashobora kugabanya igihe cyizuba na 5-8%.
Gukonjesha no gushyushya sisitemu
Sisitemu itemba : igomba kuba idasobanutse. Urujya n'uruza rukwiye rushobora kunoza imikorere yo gukonjesha na 25-30%.
Ikidodo : ntigomba kwizerwa ntamene munsi yigitutu cya 0.5mpa . Ikidodo cyiza gishobora kugabanya igihe cyatewe no kumeneka na 90%.
Ibikoresho bitemba : bigomba kuba garindwa. Ibi birashobora kwagura ubuzima bwo gukonjesha na 50%.
Gutanga amazi hagati : Birasabwa haba imbere na inyuma yububiko. Sisitemu irashobora kunoza ubushyuhe kuri 15%.
| sisitemu | uburyo | bwa |
| Kwihanganira igitutu | 0.5MPA | Kugabanya 90% muburyo bufitanye isano |
| Ibikoresho byo munzira | Indwara yo kurwanya ruswa | 50% byiyongereyeho umuyoboro ukonje |
| Gutanga amazi | Shingiro | 15% Kunoza ubushyuhe buhoraho |
Ibipimo bya sisitemu ya sprie
Spriement Gushyira : Ntabwo bigomba guhungabanya umusaruro cyangwa inteko. Gushyira Gushyira Birashobora kugabanya inenge zigaragara na 40%.
Igishushanyo cyiruka : Ugomba kugabanya kuzuza no gukonjesha. Abiruka ba Opdimize barashobora kugabanya igihe cyizuba 10-15%.
Ibice bitatu bya Mold : Bisaba igice cya Trapezoidal cyangwa igice cyizengurutse inyuma yisahani yimbere. Iki gishushanyo kirashobora kunoza ibintu kuri 20%.
Igicapo gikonje neza : igice cyagutse kumpera yimbere yiruka birakenewe. Ibi birashobora kugabanya inenge biterwa nubukonje bukonje na 75%.
Irembo ryinshi : Nta hejuru yamashanyarazi kuri rod ya puller. Ibi birashobora guteza imbere ubwiza bwa 30%.
Ibipimo bishyushye bya sisitemu
Imiterere : igomba kuba yumvikana, yanditseho, kandi byoroshye gukomeza. Wiring akwiye arashobora kugabanya igihe cyo gukemura ibibazo 40%.
Kwipimisha umutekano : Kurwanya ubutaka bigomba kuba > 2Mw . Ibi birashobora kugabanya ibintu bijyanye n'amashanyarazi na 95%.
Kugenzura Ubushyuhe : Gutandukana bigomba kuba <± 5 ° C hagati yumwanya washyizweho nubushyuhe nyabwo. Igenzura ryiza rirashobora kunoza ibice bitandukanye na 25%.
Kurinda Wilting : bigomba gucibwa, bitwikiriye, insinga zerekanwe hanze yubutaka. Ibi birashobora kugabanya imitsi ijyanye na Wire na 80%.
Igice cyo kubumba, hejuru, no gushiramo ibiryo
Ubuso bwubuso bwubuso : bigomba kuba bidasubirwaho ibitagenda neza, amenyo, n'ingese. Ubuso bwiza bushobora kugabanya ibiciro byangiritse kuri 35%.
Shyiramo umwanya : bigomba gukurikiranwa neza, byoroshye, no kwizerwa. Gushyira gukosorwa birashobora kunoza ibice by 20%.
Gufata Groove Ubujyakuzimu : Ugomba kuba Flash ya Flastike . Ubujyakuzimu bukwiye burashobora kugabanya imitego yindege ya 70%.
Molds nyinshi : Ibice byUbusambanyi bigomba kwandikwa 'l ' cyangwa 'r'. Ikirango gisobanutse birashobora kugabanya amakosa yinteko ya 85%.
Ibicuruzwa byurukuta : bigomba kuba umwe, hamwe no gutandukana <± 0.15m . Guhoraho birashobora kunoza imbaraga za 30%.
RIB Ubugari : bigomba kuba <60% yubunini bwurukuta kuruhande rugaragara. Ibi birashobora kugabanya ibimenyetso bya SIKS 50%.
Gutera inshinge
Guhagarara : bigomba kuba bihuye nibibazo bisanzwe. Guhagarara birashobora kunoza ibice 40%.
Indwara yo gutera inshinge : igomba kuba <85% yimashini yagabanijwe. Ibi birashobora kwaguka ubuzima bwimashini na 25%.
Umuvuduko wo gutera inshinge : ugomba kuba 10-90% byashyizwe ahagaragara kuri 3/4 bya stroke. Igenzura ryiza rirashobora kunoza ubwoko bwa 30%.
Imbaraga zishimangiwe : Ugomba kuba <90% yingufu za mashini. Ibi birashobora kugabanya kwambara kuri 20%.
Ibicuruzwa no Kubara Kubara : bigomba kuba byoroshye, umutekano, kandi mubisanzwe <amasegonda 2 buri umwe. Gukuraho neza birashobora kugabanya igihe cyizuba na 10%.
Gupakira no gutwara abantu inshinge
Ububiko bwo kubungabunga : bisaba isuku neza kandi irwanya spray progaramu. Kubungabunga neza birashobora kwagura ubuzima kuri 30%.
Guhisha : bigomba gukoreshwa kubice byose binyerera. Ibi birashobora kugabanya kwambara 50%.
Ikidodo : Inlet zose n'ibisohoka bigomba gushyirwaho ikimenyetso kugirango wirinde kwanduza. Ibi birashobora kugabanya igihe cyo gusukura 70%.
Gupakira : bigomba kuba ubuhehere, bitanga ibimenyetso, amazi, kandi birwanya. Gupakira neza birashobora kugabanya kwangirika kwa 90%.
Inyandiko : Bikwiye gushyiramo ibishushanyo, igishushanyo, imfashanyigisho, raporo zigerageza, hamwe nimpamyabumenyi. Inyandiko zuzuye zirashobora kugabanya igihe cya 40%.
Ibipimo byo gusuzuma uburyo bwo kwemerwa
Ibyiciro byo gusuzuma:
Ibikoresho byujuje ibyangombwa : Guhura n'ibipimo byose nta kibazo
Ibintu byemewe : Gutandukanya bito bidahindura imikorere
Ibintu bitemewe : Kunanirwa kuzuza ibipimo bikomeye
Ibipimo ngenderwaho Ibipimo:
1 Ikintu kitemewe mubishushanyo mbonera cyangwa ibikoresho bya mold
4 muburyo bugaragara
2 mugushira kandi pulling
1 muri sisitemu yo gukonjesha
2 muri sisitemu yo gutora
3 muri sisitemu ishyushye, igice cyo kubumba, cyangwa gupakira / gutwara
1 Mubikorwa
Kwangwa kwangwa bibaho niba ibintu bitemewe birenze iyi mibare. Kurwanya cyane kuri ibi bipimo birashobora kunoza ubwiza rusange na 50-60%.
Umwanzuro
Kuringaniza amahame mvukire hamwe nibitekerezo bya sofce ningirakamaro mugushingwa. Ibibumba byiza-bibumba byerekana imikorere ihamye nigihe kirekire. Abayobozi b'inganda bakunda nk'ikipe MFG yerekana ko yiyemeje binyuze mu mahame akomeye yo gutanga ibitero, atanga ubuhanga no kwihanganira serivisi zo gukora no gutera inshinge. Mugushyira mubikorwa aya mabwiriza, abakora barashobora kwitega ko baza kunoza 20-30% muburyo bwiza bwibicuruzwa hamwe no kugabanya 15-25% mumaciro yumusaruro.
Twandikire nonaha, kugera ku ntsinzi nonaha!
Ibibazo: Ibipimo ngenderwaho n'ibipimo ngenderwaho kubice bikunze gutera imibavu
Ni ubuhe butumwa bw'ingenzi bwo kwihanganira igipimo cyo gushimura ibice?
Ukwihanganira uburwayi buturuka kuri ± 0.1m kuri ± 0.5mm, bitewe nubunini bwigice nubunini. Kubice byuburinganire, kwihanganira gukomera kwa ± 0.05mm birashobora kugerwaho. Buri gihe reba ibipimo byihariye byinganda (urugero, ISO 20457) kubisabwa.
Nigute hejuru yo kurangiza ubuziranenge bwasuzumwe ibice byangiritse?
Isonzura rikunze gupimwa ukoresheje ra (ikigereranyo cya Conness). Ubusanzwe byemewe ra indangagaciro kuva 0.1 kugeza 3.2. Kugenzura bigaragara neza nkibimenyetso bya SOK, imirongo itemba, cyangwa yaka nabyo ni ngombwa.
Nibihe bipimo bikunze kwemerwa kurugamba igice?
Urugamba rusanzwe rupima nkibitandukanya nuburyo bugenewe. Mubisanzwe, urugamba ntirukwiye kurenga 0.1mm kuri 25mm z'uburebure. Ariko, ibi birashobora gutandukana ukurikije igice cya geometrie hamwe nibisabwa.
Nigute imitungo igenzurwa no gutera inshinge ibice?
Ibintu byingenzi bifatika nkimbaraga za kanseri, kurwanya ingaruka, nubushyuhe bwo guhindura ubushyuhe bugenzurwa binyuze mubizamini bisanzwe (urugero, iso cyangwa isods) kubice byikigereranyo cyangwa ingero zikizamini zabumbwe mubihe bimwe.
Nibihe bipimo byujuje ubuziranenge kubidukikije biboneka mugushingwamo ibice?
Inenge ziboneka akenshi zishyirwa mubyiciro bikomeye, major, na nto. Ibipimo rusange byo kwemerwa ni:
Nigute umubare wibiro bitandukanye byasuzumwe mugushingwa?
Uburemere igice mubisanzwe bupimwa kucyitegererezo. Ibipimo rusange byo kwemerwa ni uko uburemere igice butagomba gutandukira ibirenze ± 2% kuburemere nominal. Kubisabwa cyane, iyi nyir'indana irashobora gukomera kuri ± 0.5%.
Nibihe bipimo byemerwa kuri flash (Ibikoresho birenze) mugushingwamo ibice?
Flash muri rusange ntabwo byemewe kumikorere cyangwa igaragara. Kubice bitameze nabi, bigera kuri 0.1m mubugari na 0.05mm mubunini birashobora kwemerwa, ariko ibi biratandukanye bishingiye kubisabwa igice nibipimo ngenderwaho.
